Products Description

In modern hollow block manufacturing, the mould isn't just a tool-it's the linchpin of uptime and consistency. Our concrete hollow block moulds are built using traceable high-strength steel, wire-cut precision machining, and advanced heat-treating. This ensures the mould retains its shape and internal finish through 80,000–120,000 cycles, minimizing downtime and ensuring uniform block output.

Material & Heat Treatment Specs for Durability

Wear-resistant alloys: Typically 16# manganese steel or NM500, processed via carburizing, nitriding and quenching to reach HRC 58–62.
Hardness depth: Inserts maintain 1–2 mm of hardened surface, balancing wear resistance with structural toughness.

Precision and Replaceability Built for Performance

Wire-cut CNC cavities achieve precise clearance of 0.8–1 mm between shoe and core, ensuring blocks release cleanly without jamming.
Modular inserts and bolted wear plates allow individual core or liner replacement-no need to remove entire mould assembly. Maintenance time drops from hours to minutes.

Seamless Integration with Your Production Line

We design mould assemblies to match bolt patterns, alignment slots, and pallets of major block machine brands like Hess, Tiger, Masa, and QGM. This allows for direct in-line replacement without retrofitting-saving engineering costs and downtime.

QC Documentation Included with Every Set

Each mould kit comes with:

Material certificates (PMI or equivalent)
Post-hardening hardness maps
Dimensional reports ensuring machined geometry
Fit validation documentation for rapid, mistake-free installation

These deliverables support quality control, traceability, and maintenance planning.

Optimized for Production Throughput and Mix Variations

Draft angles, venting, and insert contours are validated to support cycle times in the 8–12 second range, depending on concrete mix viscosity and aggregates. This ensures the blocks form completely and release predictably, even with dense or high-moisture mixes.

Custom Options for Project Flexibility

We adapt mould designs to your block specifications:

Standard or custom block formats
Smooth, split-face, and textured finishes
Variable cavity counts and insert configurations

Whatever your structural or architectural needs, we deliver solutions matching your design specs.

Protective Packaging & Logistics

Mould sets are treated with VCI, sealed with desiccants, and shipped in reinforced wooden crates featuring tilt indicators. We support EXW, FOB, and CIF terms, providing all weight and dimension data to simplify your logistics planning.

After-Sales Coverage-Keeping Your Line Running

Our service commitment includes:

12-month warranty on workmanship and dimensions
Modular wear part kits and liner inserts
Re-hardening or face restoration services if needed
Remote technical support during initial install or first-run production

This helps you keep the line running smoothly, with fewer unplanned stops.

Why Procurement Teams Prefer Our Concrete Hollow Block Moulds

Tangible cycle life: 80,000–120,000 runs per set reduce replacement frequency and cost.
Fast maintenance: Modular inserts built for quick swap-outs.
Zero retrofit: Drop-in compatibility with leading block machine brands.
Clear QC package simplifies acceptance and integration.
Design flexibility for project-specific block geometries.

mould for concrete hollow blok

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