Building Block Moulds

Focusing on Durable Materials and Process

• High-strength alloy steel, vacuum-quenched to reach HRC 58–62, with a hardened layer of approximately 1.3–1.5 mm for robust wear resistance.
• Surface finish achieved by CNC milling and optional EDM polishing, delivering a cavity surface roughness below Ra 0.8 µm-this allows clean block release even under abrasive mixes.

Tight Tolerances for Consistent Results

• Critical dimensions held to ±0.15 mm. Cavity-to-core clearance maintained between 0.25–0.35 mm, ensuring snug block shape without excessive friction.
• Flatness across the mould maintained within 0.30 mm over 600 mm span, reducing warping and ensuring uniform block thickness.

Serviceable Design That Reduces Downtime

• Wear-prone sections use modular inserts, enabling quick swap-outs without full mould removal-maintenance can be completed in under 20 minutes.
• Standardized fasteners and accessible grease ports facilitate faster field service and predictable downtimes.

Seamless Integration with Block Machinery

• Mould designs are matched to existing machinery families (e.g. Hess, Tiger, QGM), respecting bolt patterns, guide post spacing, and pallet interface dimensions.
• ISO 2768-m general tolerance compliance ensures flexible integration across different systems.

Comprehensive Quality Packaged with Every Set

• Raw material certificates and PMI documents
• Post-heat-treatment hardness mapping
• CMM-generated dimensional report for key features
• Mating face blue-check and fit-trial checklist included

Throughput-Centric Design Features

• Optimized for cycle times between 7–12 seconds depending on concrete mix and system settings.
• Draft angles and air venting tailored to mitigate suction, fill variance, and reduce post-cure edge chipping.

Custom Options to Match Your Needs

Block styles include split-face, chamfered edges, and varied cavity counts.

Surface textures can be smooth, stone-charted, or patterned per project requirements.

Logistics That Safeguard Your Tooling

• Mould sets are coated with vapor-phase rust inhibitor and packed with desiccant.
• Secured in reinforced 9-ply export crates fitted with tilt indicators, ready for ocean or air freight.

Support Beyond Delivery

• 12-month warranty on machining and dimensions.
• Maintenance plans, liner packages, and rehardening services extend mould life.
• Technical onboarding and remote support during initial installation runs.