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Mould For Hollow Blocks

Mould For Hollow Blocks

1.Hardness for inserts:HRC61-65
2.Hardness for shoes:HRC59-62
3.Carburized layer thickness:1.3-1.5mm
4.Unilateral clearance between presser foot and mold cavity: 0.2 mm ≤ Unilateral clearance ≤ 0.4mm
5.Flatness of the whole board: ≤ 0.5mm
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Product Details ofMould For Hollow Blocks

mould for hollow blocks

 

What Is a Hollow Block Mould?

A hollow block mould is a steel tool that mounts onto a block machine. It shapes concrete into blocks with predefined cavities – the hollow cores that reduce weight, improve insulation, and lower material costs.

The mould determines critical block characteristics:

Outer dimensions and wall thickness

Core size, shape, and position

Surface finish and edge quality

When the mould is correctly engineered, every block meets specifications. When the mould falls short, production suffers from rejects, downtime, and inconsistent product.

 

 

Engineering That Delivers Repeatable Results

UNIK moulds for hollow blocks are manufactured using processes that prioritize precision and longevity.

Steel Selection
We fabricate moulds from 42CrMo steel for standard concrete mixes, with tool steel options for highly abrasive materials. The choice of steel directly affects wear resistance and cavity life.

Heat Treatment
Each mould undergoes carburizing heat treatment. This hardens the surface layer to HRC58-62 while maintaining a tougher core at HRC35-40. The hard surface resists abrasion from concrete aggregates. The flexible core absorbs vibration and resists cracking under repeated impact.

Machining Tolerance
Cavities are machined on CNC equipment to ±0.1mm tolerance. Internal corners receive a 3-5mm radius to eliminate stress concentration points. Surface finish reaches Ra 1.6 or better, allowing clean demoulding without concrete adhesion.

Expected Service Life
Under normal production conditions with standard concrete mixes, UNIK hollow block moulds deliver 80,000 to 100,000 cycles before requiring refurbishment or replacement.

Applications

Hollow block moulds from UNIK serve a range of construction needs:

Load-bearing masonry blocks for residential and commercial buildings

Non-load-bearing partition blocks for interior walls

Foundation blocks requiring consistent dimensions for stacking

Custom cavity configurations for specialized insulation or reinforcement requirements

Block dimensions range from standard 4x8x16 inches (100x200x400mm) up to larger metric sizes, with two or three cavities per mould depending on machine capacity.

 

Technical Support and Service

UNIK provides support that extends beyond the delivery date:

Installation guidance – procedures for correct mounting and alignment

Troubleshooting assistance – quick diagnosis of demoulding or wear issues

Refurbishment services – re-machining and re-heat treatment for worn moulds

Spare parts availability – replacement pins, liners, and fasteners

Customers receive a 12-month warranty against material and workmanship defects.

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Export and Logistics

UNIK has shipped hollow block moulds to block plants in Southeast Asia, the Middle East, Africa, and Russia. Standard lead time is 20 to 25 working days after drawing approval. Moulds are packaged in IPPC-compliant wooden crates with anti-rust treatment and impact-resistant wrapping. Shipping port is FOB Xiamen or Quanzhou.


Contact Information

For inquiries regarding hollow block moulds – including custom sizes, machine-specific fitment, or volume pricing – contact UNIK directly.

Website: www.unikmould.com
Email: sales@unikmould.com

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