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Paving Stone Mould
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Paving Stone Mould

Paving Stone Mould

1.Hardness for inserts:HRC61-65
2.Hardness for shoes:HRC59-62
3.Carburized layer thickness:1.3-1.5mm
4.Unilateral clearance between presser foot and mold cavity: 0.2 mm ≤ Unilateral clearance ≤ 0.4mm
5.Flatness of the whole board: ≤ 0.5mm
6.Deviation in length and width dimensions of a single cavity model: -0.3 to+0.3mm
7.The dimensional deviation of the height (filling depth) of the lower model cavity is ± 0.5mm
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Product Details ofPaving Stone Mould

Paving Stone Mould

Selection Guide: How to Choose the Right Paving Stone Mould

Selecting a paving stone mould requires evaluating four dimensions: machine compatibility, brick type and cavity count, production volume, and concrete mix design.

1. Machine Compatibility
Different block machines have different frame dimensions, locking systems, and pin positions. UNIK moulds are compatible with HESS, MASA, ZENITH, BESSER, TIGER, Columbia, and major Chinese brands. Machine brand and model must be provided during selection to ensure an exact fit.

2. Brick Type and Cavity Count
Determine the shape (interlocking, I-type, herringbone, etc.), dimensions, and surface texture based on project requirements. Higher cavity counts increase output per cycle but must match the machine's vibration table and pressing capacity. Common configurations range from 2 to 5 cavities.

3. Steel Grade and Heat Treatment

Standard applications: 42CrMo steel with carburizing heat treatment. Surface hardness HRC58-62. Expected lifespan: 80,000–100,000 cycles.

High-abrasion applications (sharp sand, recycled aggregates): Tool steel (e.g., Cr12MoV). Wear resistance increases by more than 30%.

4. Critical Design Details

Corner radius: 3-5mm to eliminate stress concentration and prevent cracking.

Surface finish: Ra 1.6 or better for smooth demolding and reduced material sticking.

Dimensional tolerance: ±0.1mm to ensure consistent block dimensions.

Frequently Asked Questions (FAQ)

Q1: How many paving stones can one mould produce?
Under normal production conditions, a UNIK paving stone mould delivers 80,000–100,000 cycles. For a double-shift operation producing 3,000–5,000 blocks per day, this translates to approximately 8–12 months of service life.

Q2: Will the mould fit my existing machine?
Yes. After the customer provides the machine brand and model, UNIK retrieves the corresponding specification drawing. If the machine is not in our database, we can reverse-engineer from an old mould or customer drawing.

Q3: What is the lead time for a custom mould?
20–25 days after drawing approval.

Q4: Can worn moulds be repaired?
Yes. UNIK offers refurbishment services including cavity re-welding and re-grinding, core pin replacement, and surface re-heat treatment. These services can extend mould life by 40%–60%.

Q5: What is the minimum order quantity?
One set. Trial orders are welcome.

Q6: Is installation and commissioning support available?
Yes. Remote guidance or on-site technical support is available based on project requirements.

Customer Case Studies

Case 1: Brick Plant in Manila, Philippines

Background: Daily output of 4,000 paving stones, two-shift operation.

Previous issue: Moulds cracked at 30,000 cycles.

UNIK solution: 42CrMo steel + carburizing heat treatment + 5mm corner radius.

Result: Mould life reached 92,000 cycles. Customer ordered 12 additional sets.

Case 2: Municipal Project in Riyadh, Saudi Arabia

Background: Required a specific interlocking paving stone shape for a commercial plaza.

UNIK solution: Custom cavity design based on customer brick sample. Tool steel specified for local sharp sand aggregates.

Result: First batch passed project acceptance. Customer ordered 8 additional sets.

Case 3: Small Brick Manufacturer in Lagos, Nigeria

Background: Newly purchased local block machine, first-time mould buyer.

UNIK solution: Machine compatibility drawing verification and first trial set.

Result: Trial order converted to long-term cooperation with quarterly purchases.

Concrete paving slab mould

Shipping Records

UNIK exports to 28 countries. Recent paving stone mould shipments include:

Destination Product Type Cavities Quantity Shipment Date
Philippines Interlocking Paver Mould 3 5 sets March 2026
Indonesia I-Type Paver Mould 4 3 sets February 2026
Saudi Arabia Herringbone Paver Mould 2 8 sets January 2026
Nigeria Standard Paver Mould 3 4 sets December 2025
Russia Interlocking Paver Mould 5 2 sets November 2025
Vietnam Grass Paver Mould 3 6 sets October 2025

Shipping terms: FOB Xiamen / Quanzhou. Full container, LCL, or express courier available.

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About UNIK

Fujian Unik Mould Technology Co., Ltd. was founded in 2010 and is located in Quanzhou, Fujian Province. The company specializes in the manufacturing of high-quality brick machines and moulds. UNIK exports to 28 countries, produces over 1,200 mould types annually, and offers a 12-month warranty and lifetime technical support.

Contact Information

Email: sales@unikmould.com
Website: www.unikmould.com
Shipping Port: FOB Xiamen / Quanzhou

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