Cement Block Moulds-Built for Production, Not Just Samples

The mould set determines cycle time, scrap rate and downstream finishing. Our cement block moulds are specified for continuous shifts: stable geometry under load, predictable demoulding and quick service on the line.

What You Get

Material system: wear-resistant alloy steels with vacuum quench and temper; typical hardness HRC 58–62, effective hardened depth 1.3–1.5 mm.
Geometry control: cavity-to-core clearance 0.20–0.40 mm (per design), flatness ≤0.30 mm over 600 mm, critical dimensions held to ±0.10–0.20 mm.
Surface finish: machined + EDM where required; cavity Ra ≤0.8 μm for clean release and consistent edges.
Demoulding design: draft 1.0–1.5°, radii blended to reduce chipping; optional anti-stick surface treatment for mixes with high fines.

Manufacturing Notes

CNC milling and jig grinding set the datum structure; wire EDM forms tight features and venting. Heat treatment is performed in controlled atmosphere to avoid distortion, followed by straightness correction and stress relief. Each mould seat, core and liner is serialized for traceability.

Serviceable Construction

High-wear zones use replaceable liners or custom mould inserts. A typical core insert change can be done without removing the full cassette, keeping maintenance windows short. Fasteners are standardized; lubrication points and debris paths are accessible from the machine side.

Machine Compatibility

Bolt patterns and alignment blocks are built to the customer's machine family (e.g., Hess, Masa, Tiger, QGM/Zenith, etc.). We match stroke, clamping and pallet interfaces so the mould drops into existing tooling without rework. Drawings follow ISO 2768-m for general tolerances unless otherwise specified.

1. Dual Hydraulic Linkage

The upper and lower plates work in tandem, reducing the time between processes. This dual linkage system shortens the production cycle by 30% compared to traditional moulds.

2. Wear-Resistant Design
The inner walls of the moulds are treated with heat-resistant processes, enhancing their ability to withstand frequent pressing and friction.

3. Environmental Compatibility
Our moulds are designed to be compatible with recycled materials such as industrial waste and construction debris. They support non-firing production processes, aligning with eco-friendly building practices.
4. Easy Maintenance

The modular design of our moulds allows for quick replacement of damaged parts, reducing downtime and maintenance costs.

Technical Support

Our team of seasoned experts is always on standby to offer you the technical guidance and support you need. Whether you have questions about the operation of your moulds or need advice on optimizing your production process, our team is ready to assist. We provide prompt, knowledgeable support to help you get the most out of your equipment.

Warranty

We stand behind the quality of our products with a comprehensive warranty. This warranty covers manufacturing defects and material issues, ensuring that you have peace of mind when investing in our moulds. If any problems arise due to defects or material flaws, we will promptly address them to your satisfaction.

Replacement

In the unlikely event that you encounter issues with your moulds, we offer prompt replacement or repair services. Our goal is to minimize downtime and ensure that your production continues smoothly. We will work quickly to replace or repair your moulds, getting you back on track as soon as possible.

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