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Cement Slab Moulds
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Cement Slab Moulds

Cement Slab Moulds

1.Hardness for inserts:HRC61-65
2.Hardness for shoes:HRC59-62
3.Carburized layer thickness:1.3-1.5mm
4.Unilateral clearance between presser foot and mold cavity: 0.2 mm ≤ Unilateral clearance ≤ 0.4mm
5.Flatness of the whole board: ≤ 0.5mm
6.Deviation in length and width dimensions of a single cavity model: -0.3 to+0.3mm
7.The dimensional deviation of the height (filling depth) of the lower model cavity is ± 0.5mm
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Product Details ofCement Slab Moulds

cement slab moulds

Selection Guide: Technical Specifications

Cement slab mould selection requires defining slab dimensions, surface finish requirements, and edge profile configurations. Machine compatibility must be verified including mounting interface, bolt pattern, and vibration system capabilities. UNIK recommends 42CrMo steel with carburizing heat treatment. Single cavity or multi cavity designs are available based on production volume requirements.

Technical FAQs: Lifespan and Demolding

Under standard production conditions, UNIK cement slab moulds deliver 60,000 to 100,000 cycles. Demolding issues typically result from insufficient draft angle, inadequate cavity surface finish, or ejector pin wear. For different slab sizes, UNIK offers either dedicated moulds or modular designs with replaceable cavity inserts.

 

Quality Certifications and Compliance

UNIK operates under ISO 9001:2015 certified quality management systems. Each mould is produced with full material traceability, documented batch heat treatment records, and CMM verified flatness inspection. Export packaging complies with ISPM 15 standards. All shipments include commercial invoice, packing list, and bill of lading.

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Customer References and Shipping Performance

UNIK has successfully delivered cement slab moulds for municipal pavement projects in the Philippines (achieving 85,000 cycles), agricultural flooring in Kenya, utility covers in Saudi Arabia, and permeable pavement systems in Vietnam. Standard lead time is 20 to 30 days after drawing approval. Shipping ports are FOB Xiamen or Quanzhou, serving Southeast Asia, Middle East, East Africa, and South America.

 

 

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Industry Trends and Market Positioning

Current industry trends include larger format slabs, textured and patterned surfaces, permeable designs for stormwater management, modular quick-change mould systems, and IoT enabled production tracking. UNIK serves five primary buyer segments: precast concrete manufacturers, municipal infrastructure contractors, landscape and hardscape suppliers, agricultural operations, and small-scale producers.

 After-Sales Service and Technical Support

UNIK provides a 12-month warranty covering material and workmanship defects. A comprehensive spare parts inventory including wear sleeves, core pins, and press plates is maintained for rapid dispatch. Technical support responds to inquiries on the same business day, with video conference troubleshooting available. Refurbishment services including re-machining and re-heat-treatment are offered to extend mould service life. Installation drawings and remote technical guidance are provided for all first-time installations.

 

 

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Process

UNIK has been manufacturing cement slab moulds at our Quanzhou facility since 2010. The factory operates in-house CNC gantry machining centers capable of handling mould plates exceeding 1,200mm in length, vacuum heat treatment furnaces for uniform carburizing, and CMM inspection equipment for flatness verification to ±0.3mm. Each mould is produced from 42CrMo steel with full material traceability, followed by carburizing heat treatment that achieves surface hardness of HRC55-60 while maintaining core toughness. Our export experience spans 28 countries, with standard lead time of 20 to 30 days after drawing approval and ISPM 15 compliant wooden crate packaging. UNIK does not sell generic moulds; every cement slab mould is built to customer specifications with 12-month warranty, spare parts support, and same-day technical assistance.

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